Home IIoT sensors on compressors enable real-time analytics for pressure, temperature, and energy consumption

IIoT sensors on compressors enable real-time analytics for pressure, temperature, and energy consumption

February 20, 2025

Frederik Vyncke Co-Founder & Sales Director, Utvyakta Solutions, Geneva, Switzerland

a. Utvyakta Solutions participated in COP28 as a startup last year. Could you share key takeaways from that experience and how it has shaped your approach to scaling sustainable solutions?

We had a good time building bridges between our company and potential customers and collaborators and also had the opportunity to understand how we, as a company, can improve our ESG focus.

b. What were the most impactful conversations or partnerships that emerged from COP28, and how are they influencing your current strategies?

We gained a good understanding that our focus is the right one, and we have put steps in place to further our specialization and add more resources for this.

c. How has Utvyakta Solutions’ participation in COP29 shaped your approach to advancing energy efficiency and sustainability on a global scale?

Our experience at COP29 has been transformative in shaping our approach to tackling global challenges in energy efficiency and sustainability. The event provided a unique platform to showcase our solution, which delivers quick yet impactful contributions to ESG goals, as evidenced by the success of our customers.

The diverse representation at COP29, particularly from the global South, highlighted the complexities of addressing global warming within constrained budgets and resources. It became clear that transitioning to a more sustainable society within the suggested timeframes is challenging, partly due to the rigidity of legacy systems that require time to replace.

Despite these challenges, COP29 reinforced our commitment to building on our proven solution, enabling meaningful progress in the energy transition and waste reduction. With our product ready to take on the global market, we have intensified our sales efforts in Europe and North America to maximize our impact on a global scale.

2. Enabling Intelligence for Air Compressors

a. Utvyakta Solutions specializes in enabling intelligence for industrial air compressors. How do smart compressors differ from traditional ones in terms of energy efficiency and operational performance?

Smart compressors differ from traditional ones by utilizing advanced sensors and IoT technology to monitor real-time performance and optimize energy consumption dynamically. This enables them to adjust operating parameters based on actual demand, leading to significant energy savings and reduced operational costs. Additionally, smart compressors often incorporate predictive maintenance features, which enhance reliability and performance by identifying potential issues before they escalate, minimizing downtime, and extending equipment lifespan.

b. Could you explain how your IIoT solution integrates real-time analytics to monitor and optimize the performance of air compressors?

Our IIoT solution integrates real-time analytics by continuously collecting data from various sensors installed on air compressors, providing insights into key performance indicators such as pressure, temperature, and energy consumption. This data is analyzed using advanced algorithms to identify patterns and trends, enabling proactive adjustments to optimize performance and reduce energy usage. Additionally, the system generates actionable alerts and reports, allowing operators to make informed decisions for maintenance and operational improvements, ultimately enhancing efficiency and reliability.

c. How does predictive maintenance, enabled by your AI-backed systems, contribute to reducing both energy consumption and maintenance costs for your clients?

Predictive maintenance, powered by our AI-backed systems, analyzes historical and real-time data to forecast potential equipment failures, allowing clients to address issues before they lead to costly breakdowns. By preventing unexpected downtime, clients can maintain optimal operational efficiency, which, in turn, reduces energy consumption associated with inefficient or malfunctioning equipment. Additionally, this proactive approach to maintenance lowers overall maintenance costs by minimizing emergency repairs and extending the lifespan of equipment through timely servicing.

3. Supporting UN SDG Goals

a. Your solution aligns with the UN SDG goal of promoting industries, innovation, and infrastructure. How do you see Utvyakta Solutions contributing to a broader sustainable industrial ecosystem?

Utvyakta Solutions contributes to a broader sustainable industrial ecosystem by providing innovative technologies that enhance energy efficiency and reduce emissions across various sectors. By enabling industries to adopt smart, data-driven solutions, we help them optimize resource use and minimize waste, aligning with sustainable development goals. Furthermore, we foster collaboration with stakeholders and partners, promoting best practices and knowledge sharing that drive collective progress toward a more sustainable and resilient industrial landscape.

b. By reducing carbon emissions by 15%, how do you anticipate your technology helping industries meet their sustainability targets, especially in carbon-intensive regions?

By reducing carbon emissions by 15%, our technology enables industries to make significant progress toward their sustainability targets, particularly in carbon-intensive regions where emissions reduction is crucial for regulatory compliance and community impact. This reduction not only supports companies in enhancing their environmental performance but also helps them improve their overall operational efficiency and reputation as responsible corporate citizens.

c. What role does real-time data play in helping industries take proactive steps toward more sustainable energy consumption?

Real-time data plays a crucial role in enabling industries to monitor their energy consumption patterns, identify inefficiencies, and make informed decisions for immediate corrective actions. By leveraging this data, companies can optimize resource use, reduce waste, and implement strategies that lead to more sustainable energy practices and lower overall carbon footprints.

4. Impact on the Industrial Sector

a. With over 80% market share of key compressor OEMs in India, how has Utvyakta Solutions impacted the overall energy efficiency of the industrial sector?

Utvyakta Solutions has significantly impacted the energy efficiency of the industrial sector in India by providing advanced compressor technologies that optimize performance and reduce energy consumption across various applications. Our collaboration with over 80% of key compressor OEMs enables us to drive widespread adoption of energy-efficient solutions, contributing to lower operational costs and a reduced carbon footprint for our clients.

b. Can you share an example where your real-time monitoring solution significantly improved both energy savings and operational efficiency for a client?

One notable example is when our real-time monitoring solution was implemented at a manufacturing facility, resulting in a 20% reduction in energy consumption while simultaneously increasing overall operational efficiency by 15%. By providing insights into equipment performance and enabling timely adjustments, we helped the client optimize their processes, ultimately leading to significant cost savings and improved productivity.

c. How do you tailor your solutions to meet the specific needs of industries that rely heavily on air compressors, such as manufacturing and automotive sectors?

We tailor our solutions for industries like manufacturing and automotive by conducting in-depth assessments of their specific processes and identifying unique challenges and energy consumption patterns. Based on these insights, we customize our compressor technologies and monitoring systems to optimize performance, enhance efficiency, and ensure seamless integration with their existing operations.

5. Driving Energy Efficiency with Data

a. Your focus on real-time analytics and AI-driven backend systems is transforming how industries manage energy. How does this technology empower businesses to cut costs while improving sustainability?

Our focus on real-time analytics and AI-driven backend systems empowers businesses to cut costs by identifying inefficiencies and optimizing energy use based on actual demand, leading to significant savings on operational expenses. Additionally, this technology enhances sustainability by enabling companies to monitor their environmental impact in real-time and make data-informed decisions that reduce waste and lower carbon emissions.

b. How do you foresee advancements in AI and machine learning contributing to even greater efficiencies in the industrial space in the future?

Advancements in AI and machine learning are expected to contribute to greater efficiencies in the industrial space by enabling more sophisticated predictive analytics, which will enhance decision-making and optimize resource allocation in real time. As these technologies evolve, they will also facilitate greater automation, allowing for seamless integration of processes and minimizing human error, ultimately driving productivity and sustainability across various sectors.

c. Can you describe how your solution helps calculate energy savings and what measurable impact this has had on your clients' environmental footprint?

Our solution calculates energy savings by continuously monitoring energy consumption and performance metrics, allowing for precise analysis of efficiency improvements and operational adjustments. This data-driven approach has enabled our clients to achieve measurable impacts, such as reducing their energy consumption by up to 25%, significantly lowering their overall environmental footprint and greenhouse gas emissions.

6. Global Expansion and Market Reach

a. Utvyakta Solutions has recently expanded into Sweden. How do you plan to adapt your technology and business model for different regional markets?

As we expand into Europe, we plan to adapt our technology and business model by conducting thorough market research to understand the specific needs, regulations, and energy goals of the region. We will customize our solutions to align with local sustainability initiatives and integrate seamlessly with existing infrastructure while ensuring compliance with Swedish environmental standards. Additionally, we will build strategic partnerships with local stakeholders to enhance our market presence and support a smoother entry into the new market.

b. Could you share insights on the challenges and opportunities of deploying your solution in new geographies, particularly in terms of regulatory and infrastructure readiness?

Deploying our solution in new geographies presents challenges such as navigating diverse regulatory frameworks and ensuring compliance with local environmental standards, which can vary significantly from one region to another. Additionally, infrastructure readiness can be a concern, as existing systems may require upgrades to integrate our advanced technologies effectively. However, these challenges also present opportunities to tailor our solutions to meet local needs, foster innovation, and build collaborative relationships with local partners, ultimately driving greater adoption of energy-efficient practices.

c. How does your collaboration with international partners, like Cloudvidia, help accelerate the adoption of Industry 4.0 solutions worldwide?

Our collaboration with international partners like Cloudvidia enhances the adoption of Industry 4.0 solutions by leveraging their expertise in cloud computing and data analytics, enabling us to offer more comprehensive and integrated solutions. By combining our strengths, we can deliver scalable technologies that address specific regional needs and drive innovation across various industries. This partnership also facilitates knowledge sharing and access to new markets, accelerating the implementation of smart technologies and promoting sustainable practices globally.

7. Strategic Partnerships and Collaborations

a. What types of collaborations do you envision being most impactful in driving sustainable industrial transformation, especially in the coming years?

I envision collaborations between technology providers, industry stakeholders, and governmental bodies as being most impactful in driving sustainable industrial transformation. These partnerships can foster innovation by combining expertise in technology, regulatory compliance, and industry-specific knowledge to develop tailored solutions that meet sustainability goals. Additionally, collaborations with academic institutions and research organizations can enhance the development of cutting-edge technologies and methodologies to address complex sustainability challenges. Finally, engaging with non-governmental organizations (NGOs) will be essential for promoting awareness and best practices, ensuring that the transformation toward sustainability is holistic and inclusive across all sectors.

8. Predictive Maintenance and AI-Enabled Solutions

a. Predictive maintenance is one of the key advantages of your solution. How does it reduce unplanned downtime and improve the life cycle of industrial air compressors?

Predictive maintenance reduces unplanned downtime by using real-time data and AI algorithms to forecast potential equipment failures, allowing operators to address issues before they escalate into major problems. This proactive approach not only enhances the reliability of industrial air compressors but also extends their life cycle by ensuring timely maintenance and optimal operating conditions.

b. What role does AI play in identifying early signs of wear and tear or inefficiencies, and how does this enhance decision-making for industrial operators?

AI plays a crucial role in identifying early signs of wear and tear or inefficiencies by analyzing vast amounts of sensor data to detect anomalies and patterns that may indicate potential issues. This predictive capability enhances decision-making for industrial operators by enabling them to take proactive measures, such as scheduling maintenance before failures occur, ultimately reducing downtime and operational costs.

c. How do you think AI and machine learning will further transform predictive maintenance and energy management in the industrial sector?

AI and machine learning will further transform predictive maintenance and energy management in the industrial sector by enabling more accurate forecasting of equipment failures and energy demands based on historical data and real-time analytics. This technology will enhance decision-making processes, allowing businesses to implement targeted maintenance schedules and optimize energy usage more effectively. Additionally, as AI algorithms continue to evolve, they will facilitate the development of self-optimizing systems that automatically adjust operational parameters to maximize efficiency and minimize costs, driving significant advancements in sustainability.

9. Real-Time Monitoring and Energy Optimization

a. How does your integrated dashboard provide real-time insights into compressor health, and what value does this add for industrial operators?

Our integrated dashboard provides real-time insights into compressor health by continuously monitoring key performance indicators such as pressure, temperature, and energy consumption, allowing operators to track performance metrics at a glance. This functionality enables industrial operators to quickly identify potential issues and make informed decisions, minimizing downtime and optimizing maintenance schedules. By enhancing operational visibility, the dashboard adds significant value by improving efficiency, reducing operational costs, and extending the lifespan of the equipment.

b. Could you describe the key benefits of real-time monitoring in terms of both energy savings and carbon footprint reduction?

Real-time monitoring provides key benefits by enabling immediate visibility into energy consumption patterns, allowing for timely adjustments that lead to significant energy savings. By identifying inefficiencies and optimizing equipment performance, businesses can reduce unnecessary energy use, which directly contributes to lowering their carbon footprint. Additionally, continuous data analysis allows organizations to set and achieve sustainability targets more effectively, aligning their operations with broader environmental goals.

c. How have you seen your solution drive immediate operational improvements for clients in industries heavily dependent on compressors?

Our solution has driven immediate operational improvements for clients in compressor-dependent industries by enhancing performance visibility through real-time monitoring and analytics. Clients have reported significant reductions in energy consumption and operational costs, often achieving efficiency gains of 15–20% shortly after implementation. Additionally, the proactive maintenance alerts generated by our system have minimized unexpected downtime, allowing clients to maintain consistent production levels and improve overall operational reliability.

10. The Future of Industry 4.0 and Smart Manufacturing

a. As a leader in enabling Industry 4.0 for compressors, how do you envision the evolution of smart manufacturing over the next decade?

As a leader in enabling Industry 4.0 for compressors, I envision smart manufacturing becoming increasingly autonomous, driven by advanced AI and IoT technologies. Data analytics and predictive maintenance will play a central role, allowing for real-time optimization, reduced downtime, and enhanced energy efficiency. Over the next decade, smart factories will integrate seamlessly with supply chains, creating more agile, scalable, and sustainable production systems.

b. What role does your technology play in making factories more sustainable while driving productivity through digital transformation?

Our technology enhances sustainability by optimizing energy usage and reducing waste through real-time monitoring and predictive maintenance. By enabling digital transformation, we drive productivity with automated systems that increase operational efficiency and minimize downtime.

c. How are you preparing Utvyakta Solutions for the next wave of industrial automation and connectivity?

At Utvyakta Solutions, we are preparing for the next wave of industrial automation by investing in advanced AI, IIoT, and machine learning technologies to enhance connectivity and streamline operations. Additionally, we focus on building strategic partnerships and upskilling our workforce to adapt to emerging trends and ensure seamless integration of new technologies.

11. Overcoming Barriers to Adoption

a. What are the main barriers you’ve encountered when introducing your IIoT and AI-driven solutions to more traditional industries, and how do you address these challenges?

The main barriers we’ve encountered when introducing IIoT and AI-driven solutions to traditional industries are resistance to change, legacy systems integration, and concerns over data security. We address these challenges by offering tailored solutions that allow for gradual adoption, ensuring compatibility with existing systems and demonstrating clear ROI. Additionally, we prioritize robust cybersecurity measures and provide comprehensive training to build trust and confidence in our technologies.

b. How do you ensure that businesses in regions with limited technological infrastructure can still benefit from your energy-efficient solutions?

We ensure that businesses in regions with limited technological infrastructure can benefit from our energy-efficient solutions by offering scalable and adaptable technologies that require minimal initial investment. Our solutions can operate with lower bandwidth, leveraging edge computing to minimize reliance on continuous internet connectivity. Additionally, we provide on-site support, training, and localized maintenance services to help businesses overcome infrastructure challenges and achieve sustainable growth.

c. In your experience, what policies or incentives could governments implement to help drive wider adoption of energy-efficient technologies like yours?

Governments could implement tax incentives, grants, and subsidies to lower the cost of adopting energy-efficient technologies, making them more accessible to businesses of all sizes. Additionally, creating clear regulatory frameworks that promote sustainability standards and offering support for infrastructure development would accelerate wider adoption.

12. The Role of ESG in Your Business Strategy

a. How central is ESG to Utvyakta Solutions’ business model, and how do you ensure that your energy solutions meet the high sustainability standards of your clients?

ESG is central to Utvyakta Solutions’ business model, as we prioritize sustainability, ethical practices, and long-term environmental impact in our operations and product offerings. We ensure our energy solutions meet high sustainability standards by continuously innovating for energy efficiency, using eco-friendly materials, and adhering to strict industry regulations and client-specific sustainability goals.

b. Could you share any measurable outcomes where your solution has directly contributed to a company’s ESG performance?

One measurable outcome is a 25% reduction in energy consumption achieved by a manufacturing client using our AI-driven optimization tools, significantly lowering their carbon footprint. Additionally, our predictive maintenance solutions helped another client reduce equipment downtime by 30%, contributing to improved operational efficiency and waste reduction, aligning with their ESG goals.

c. What future trends do you see in the ESG space, particularly as they relate to industrial energy consumption and carbon reduction?

In the ESG space, future trends will likely focus on stricter carbon reduction targets and the adoption of cleaner, renewable energy sources to power industrial operations. We also foresee a growing demand for real-time carbon tracking and transparent reporting tools, enabling industries to optimize energy consumption and meet increasingly stringent sustainability regulations.

13. Circular Economy and Sustainable Resource Management

a. How does your technology support the concept of a circular economy, particularly in terms of optimizing resource use and minimizing waste in industrial processes?

Our technology supports the circular economy by using advanced analytics and AI to optimize resource use, ensuring materials and energy are utilized efficiently throughout production cycles. Additionally, our predictive maintenance and monitoring systems help minimize waste by reducing equipment inefficiencies, extending product lifecycles, and enabling the reuse of resources.

b. Could you share an example where your solution has helped reduce material waste and improve overall resource efficiency in a specific industry?

In the automotive industry, our solution helped a manufacturer reduce power consumption by 20% through real-time monitoring and optimization of their production processes. By identifying inefficiencies and providing actionable insights, we enabled them to streamline operations, leading to improved resource efficiency and significant cost savings.

c. How do you envision the circular economy shaping the future of business innovation and sustainability, especially in industrial sectors?

I envision the circular economy driving business innovation by encouraging industries to develop sustainable practices that prioritize resource reuse and waste reduction, ultimately leading to more resilient supply chains. This shift will foster new business models centred around sustainability, prompting companies to innovate in product design, manufacturing processes, and end-of-life solutions to minimize their environmental impact.

14. Scaling Sustainability Through Innovation

a. How do you balance the drive for technological innovation with the need to scale your solutions in a way that maximizes their sustainability impact?

We balance technological innovation and scalability by designing flexible solutions that can be adapted to different industrial contexts while maintaining a strong focus on sustainability from the outset. By collaborating with clients to understand their specific needs and integrating sustainable practices into our development process, we ensure that our innovations effectively maximize their positive environmental impact.

b. What advice would you give to other cleantech startups aiming to innovate in the energy efficiency sector?

I advise cleantech startups to prioritize understanding the unique challenges and needs of their target industries, ensuring that their solutions are practical and easily adoptable. Additionally, building strong partnerships with stakeholders, including government bodies and industry leaders, can enhance credibility and facilitate access to resources and networks essential for growth and innovation.

15. Driving Global Climate Action Forward

a. How do you plan to position Utvyakta Solutions as a long-term partner in global climate governance, particularly about the United Nations Net Zero targets?

To position Utvyakta Solutions as a long-term partner in global climate governance, we will actively engage in collaborative initiatives that align our technologies with the United Nations Net Zero targets. By providing innovative, data-driven solutions that facilitate emissions reductions and enhance energy efficiency, we can support industries in meeting their sustainability goals. Additionally, we will participate in industry forums and partnerships that promote knowledge sharing and best practices, reinforcing our commitment to driving meaningful change in the global climate landscape.

b. Finally, what legacy do you hope to leave through your work in transforming industrial energy use and contributing to a more sustainable future?

Through my work in transforming industrial energy use, I hope to leave a legacy of innovation that empowers businesses to adopt sustainable practices and significantly reduce their environmental impact. I envision a future where energy-efficient technologies become the standard, enabling industries to thrive economically while being responsible stewards of the planet. Ultimately, I aspire to inspire the next generation of leaders and innovators to continue advancing sustainability in all sectors, fostering a culture of environmental responsibility.

byNetGreen Foundation

Published February 20, 2025

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